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Rotary Joints
INTRODUCTION: There are applications where a stationary RF line needs to be connected
to a rotating component.The Rotary Joint has been developed to service these needs, translating
the electromagnetic energy from a stationary line to a rotating line. As the Rotary Joint is a
dynamic device, the electrical performance depends very much on a reliable mechanical design
that is engineered for the satisfaction of the dynamic requirements and the RF performance.
The electrical specification of the Rotary Joint is not supposed to change over its guaranteed lifetime.
The Coaxial Line Rotary Joint: The device has coaxial input and output terminals and is
using a transmission path that is also a coaxial line.For the electromagnetic propagation the
TEM mode is used. The unit can usually cover a wide frequency range. The power handling
capability is normally only restricted by the power limits of the connectors.
The Waveguide Rotary Joint: This device is using rectangular waveguide for input and
output, and for the transmission line itself. The unit operates in the TE10 mode and can provide
low VSWR at high power levels. As coupling for the rotation element, normally a noncontacting
choke coupling is employed. The frequency band of operation is limited by the waveguide
and in addition by the frequency sensitivity of the coupling choke.
The Waveguide to Coaxial Rotary Joint: For Input and output of the device rectangular
waveguide is used, while the transmission line path is provided as coaxial line, connecting to
the waveguide sections. The modes of operation are TE10 mode in the waveguide sections
and TEM in the coaxial path. The operating frequency is limited by the waveguide, the power
is limited by the coaxial part.
The Rectangular to Circular Waveguide Rotary Joint: Input and output of the device are
provided as rectangular waveguide, the transmission line uses circular waveguide. The modes
of operation are the TE10 mode in the rectangular sections and the TM01 mode in the circular
waveguide. As coupling for the rotation element, normally a noncontacting choke coupling is
used. The frequency band of operation is limited by the waveguide and in addition by the
frequency sensitivity of the coupling choke.
Frequency Range: Spectrum Elektrotechnik GmbH has manufactured units in different
frequency bands, usually designed exactly to the customers' specifications. Engineering is
currently designing Standard Coaxial Rotary Joints for the frequency ranges DC-2.0 GHz,
DC-18.0 GHz and DC-26.5 GHz, operating in a regular environment.
A rather simple design will meet all the requirements at lower frequency ranges, while only a
most precise and state-of-the-art unit can be used at higher frequencies.
Rotary Joint Life: The life expectancy will mainly depend on the lifetime of the ball bearings,
seals, and contact junctions. Other parameters that are limiting life, are rotational speed, and
external mechanical loading, or pressurizing the unit. Harsh environment, subjecting the rotary
joint to vibrations, shock, extremely low or high temperatures, humidity, etc. may further
shorten the lifetime. It is therefore of utmost importance to identify in detail the environment
the device is supposed to operate in.
VSWR:Every microwave component shows reflections and discontinuities within the circuit,
as no design can be perfect, and manufacturing tolerances unfortunately do not allow perfect
designs. VSWR is the ratio of the reflected signal and the incident signal. Rotary Joints are
also characterized by the tendency of having to use a high number of parts. The tolerances on
the dimensions need to be as tight as possible, not only for mechanical purposes, but also for
electrical reasons, in order to assure that reflections cannot increase after some time of
operation.
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